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Overview
The Rockwell Automation Compact PressMaster System is a cost
competitive, programmable controller-based system used for the control
and monitoring of mechanical stamping presses. Reduce cost and risk by
purchasing a complete system, pre-wired and tested, ready for
installation. The system is designed to modernize your press controls,
increase control system reliability, and reduce downtime by providing
comprehensive operator diagnostics. Compact PressMaster provides
press users, rebuilders, and OEMS a low cost PLC based control system
to remain competitive and reduce risk
System Description
The Compact PressMaster System is a pre-engineered press control
system based on standard Rockwell Automation components available
locally and supported worldwide. Compact PressMaster Systems provide
press control, operator interface with comprehensive diagnostics,
expandability, and motor controls in a single integrated package. The
system is provided, ready to install, with a complete set of
documentation.
The Compact PressMaster System is based on a Bulletin 6556
clutch/brake control with dual processors and software designed by
Rockwell Automation to help customers comply with ANSI B11.1, OSHA
1910.217, CSAZ142-M90, and EN 954. Allen-Bradley motor controls and
an Allen-Bradley PanelView 5.5" monochrome operator interface with
keypad is included, to complete the system and provide maximum
reliability.
Results
A Compact PressMaster System will help provide the following:
• Reduced downtime through advanced diagnostic messages, helpful
operator prompts, and on-line control system troubleshooting.
• Reduced costs and improved system reliability through the use
of standard Rockwell Automation industrial control hardware,
field-proven application software, and a comprehensive
documentation package.
• Increased operational flexibility and expandability, while reducing
costs and risk.
Compact PressMaster Functionality
The Compact PressMaster system is a standard, but expandable, press
control system. The standard/optional functions include:
Standard Functionality
• Safety Interlocks and Light Curtain Interface
• Clutch/Brake Safety Control with Inch, Single Stroke, Continuous,
Micro Inch, and Die Setup Modes of Operation, including a mode
select key switch
• Main Motor Control, including a 25 Hp reversing motor starter and
forward/stop/reverse pushbuttons
• Lubrication Control, including a 1 Hp motor starter and lube verification
• 60 Amp / 460V Flange Mounted Disconnect
• Press Mountable, NEMA 12 Rated Industrial Enclosure
• Operator Fault and Prompt Messages, Alarm Status Operator Screen
on a 5.5" PanelView Display
• One Industrial Brushless Resolver
Reduce operating costs and downtime with reliable and flexible programmable press controls.
• Brake Time Monitoring and 90 Degree Stop Test
• Interface for One Run Station with Anti-Tiedown Protection
• Press Stroking Anti-Repeat and Top Stop Overrun Protection
• Clutch/Brake and Counterbalance Air Pressure Monitoring
• User Immediate and Top Stop Control Interlocks
• 4 Programmable Limit Switch Outputs
Optional Functionality
• Manual or Automatic Slide Adjust
• 8 Channels of Die Protection
• 8 Programmable Limit Switch Outputs
• Hydraulic Overload Control
• Light Curtains with muting
• OEM packages
Legacy Systems
Many systems in the field today are based on relays or "black
box"controls. These systems are often inflexible, difficult to troubleshoot,
limited in features, and expensive to maintain. The Compact PressMaster
solution provides a superior control system with built-in flexibility, a
substantial set of features and low maintenance costs.
Other Press Control Systems
Rockwell Automation offers a complete line of standard and custom
press and automation control solutions for the pressroom. Solutions are
available for a mechanical stamping press (gap, straight side, transfer),
tandem line, hydraulic press, forging presses, die casting, feeder control,
servo transfer feed, and other motion control applications. The
AxisPro™ inter-press automation motion control systems and
TandemPro™ supervisory systems designed to provide line control and
pressroom production data acquisition, are also available. PressPro
press control systems are also available to provide customers a custom
engineered solution, for total press and automation control.
For More Information
Contact the local Rockwell Automation sales representative or
authorized Rockwell Automation distributor for a PressPro system
quotation worksheet. Complete the worksheet and return it to the
Rockwell Automation MetalForming Automation Control Solutions team,
using the telefax number or e-mail address listed on the worksheet. The
worksheet will be used as the basis for a proposal for the configuration
selected. Further information is also available on the Internet at
www.rockwellautomation.com/metalforming.
Allen-Bradley, Compact PressMaster, Axis Pro and TandemPro are trademarks of Rockwell Automation.
Compact PressMaster
™
Control System for
Mechanical Stamping Presses
www.rockwellautomation.com
Corporate Headquarters
Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: (1) 414.212.5200, Fax: (1) 414.212.5201
Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing Solutions
Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
Europe: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36-BP 3A/B, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640
Asia Pacific: Rockwell Automation, 27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846
Headquarters for Dodge and Reliance Electric Products
Americas: Rockwell Automation, 6040 Ponders Court, Greenville, SC 29615-4617 USA, Tel: (1) 864.297.4800, Fax: (1) 864.281.2433
Europe: Rockwell Automation, Brühlstraße 22, D-74834 Elztal-Dallau, Germany, Tel: (49) 6261 9410, Fax: (49) 6261 17741
Asia Pacific: Rockwell Automation, 55 Newton Road, #11-01/02 Revenue House, Singapore 307987, Tel: (65) 351 6723, Fax: (65) 355 1733
Publication GMSE00-PP008A-EN-P – March 2002 Copyright © 2002 Rockwell Automation Inc.. All rights reserved. Printed in USA.
GMSE0-PP008A-EN-P.qxd 3/25/02 9:55 AM Page 2
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Resumo do Conteúdo
Página 1 - Mechanical Stamping Presses
OverviewThe Rockwell Automation Compact PressMaster System is a costcompetitive, programmable controller-based system used for the controland monitori
Página 2
OverviewThe Rockwell Automation Compact PressMaster System is a costcompetitive, programmable controller-based system used for the controland monitori
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